Water-Proof And Oil-Proof Fan-Free And With Touch Screen Portable
64-CH Phased Array Ultrasonic Flaw Detector
Introduction
HPA-500 is a portable 64-CH phased array ultrasonic flaw detector
originally developed by HUATEC. It is water-proof and oil-proof ,
fan-free and with touch screen. Whole-process data logging,
innovative phased array probes and inspection methods being the
advantages, this model guarantees superior performance and support,
which makes it among the best of its kind for high C/P ratio.
Main Function
★ File & Entry Management System for Flexible Bridging between
setting (Focal Law & Model), Calibration and Inspection
★ Modular Configuration: L-Scan, S-Scan, L-C-Scan, S-C-Scan,
Butt-Weld, CrankShaft , Pipeline, TOFD, UT(Conventional),
★ 3D Simulation Model
★ Image analysis
★ Natural Structure of Heat Dissipation
★ Dynamic Depth Focusing (DDF)
★ Smooth Filtering
★ Touch Screen
★ ACG Calibration
2.1 Features
- 16:64 configuration & 2 conventional channels (HPA-500: plus 2 TOFD
channels)
- The 3D modeling scheme, customizable for one-stop solutions.
- Image smoothing, for finer presentation
- Dynamic depth-focusing, for high discernibility at different depths
- Omnisealed, water&dust -proof but capable of fan-free heat
dissipation, over any adversities.
- Delay precision up to 2.5ns, for evident inhibition on sidelobes so
as to enhance vertical and horizontal discernibility, as well as to
improve imaging definition.
- Responsive A/L/S/C scan imaging; Encoder used for continuity of
100%-original-data logging.
- Supportive of ACG and TCG curves specified by ASME, to solve the
problem of uneven energy distribution and poor measurement
accuracy.
- Automatic generation of focal laws according to beam angle, focal
length, scan mode, specs of probe and wedge, with optimized angle
stepping of S-scan.
- 3 options of filtering: 0.5-9.6MHz, 2.5-12.9MHz, 3.8-19MHz; Auto
Optimization of pulse width according to probe frequency; Excellent
noise filtration
- 11-inch IG & WVGA (800x600) TFT display, touch screen, ensuring
nice visual effect outdoors or in the sun.
- USB port for instant data dump; HDMI port for external display of
unlimited size.
- AC/DC optional, single battery, ensuring 6+ working time.
2.2 Specification
Channel Configuration
| Mode | PA | UT | TOFD(HPA-500) |
| Channel | 16:64 | 2 | 2 |
Physical Specification
| Display | 11-inch 800X600 TFT color display |
Transducer Ports | I-PEX 160-pin PA transducer port; Lemo-00 conventional transducer
Port, for either T-R or T&R |
| I/O Ports | USB2.0 Port: 2(qty) |
| HDMI; encoder |
| LAN(Gigabit-NIC); |
| WIFI |
| I/O (commissioning) |
| 2D Encoder |
| Memory | In-Built: 16G RAM+4GB FLASH ;SD card (max to 32G); External: USB drive |
| Weight | 3.5Kg (with 1 battery) |
| Dimension | 284mm×202mm×95mm |
| Power Supply | AC:100～240V,50～60Hz；DC:12V |
| Charging | (battery) within or individually |
| Battery Life | 6 Hours |
| Working Power | 26W |
| Language | English |
Temperature Conditions | Ambiance:-20℃～50℃ Storage:-20℃～60℃ |
| IP | 54 |
Performance Specification
| Mode | PA | UT | TOFD(HPA-500) |
| PRF | 50Hz～10kHz | 50Hz～10kHz | 50Hz～10kHz |
| Voltage | Bipolar, ±45～±100V, with 5V per step | Negative Square Wave, -75V～-250V, with 25V per step | Negative Square Wave, -75V～-250V, with 25V per step |
| Pulse Width | 20ns～800ns, with 5ns per step | 20～800ns, with 5ns per step | 20～800ns, with 5ns per step |
| Damping | 50Ω | 80Ω / 400Ω | 80Ω / 400Ω |
| Sampling Rate | 125MHz | 200MHz | 200MHz |
| Delay PRN | 2.5ns | N/A | N/A |
| Rx Delay | 0～40us | N/A | N/A |
| Bandwidth | 0.5MHz～19MHz | 0.5MHz～15MHz | 0.5MHz～15MHz |
| Gain | 0.0～80dB | 0.0～110.0dB | 0.0～110.0dB |
| Filter | 0.5-9.6MHz; 2.5-12.9MHz; 3.8-19MHz; Optional | broadband, narrowband | broadband, narrowband |
| Rectification | FW | FW | RF |
| Reject | 0~80% | 0~80% | 0~80% |
| Scan Mode | A/L/S/C | A | A/D |
| Triggering | Encoder | N/A | Encoder |
| Scan Line | Max 128 | N/A | N/A |
| Skew | L-scan:-89°～+89° S-scan:-89°～+89° | N/A | N/A |
| Smart-Cal | Velocity/Delay/ACG/TCG/Encoder | DAC/DGS | Delay/X-Value/PCS/ Wave/Encoder |
| Range | 0.0～1000mm, min 1mm | 0.0～2000mm | 0.0～2000mm |
Displaying Delay (max) | 1000mm | 2000mm | 2000mm |
Pulse Shift (max) | N/A | 2000mm | 2000mm |
| Unit | mm | mm | mm |
| Gate | A/B | A/B | A/B |
| Gate Start | Available within the range | Available within the range | Available within the range |
| Gate Width | Available within the range | Available within the range | Available within the range |
| Gate Threshold | 0-100% | 5-95% | 0-100% |
| Alarm Signal | Buzzer / LED | Buzzer / LED | Buzzer / LED |
| Spotting | Crest / Flank | Crest / Flank | Crest / Flank |
| Readout | Amp/Path/ Horizontal/Depth | Amp/Path /Horizontal/Depth | Amp/Path /Horizontal/Depth |
| Resolution | 0.5mm | 0.1mm | 0.1mm |
3D Simulation Model
The 3D simulation scheme can be customized to offer one-for-all
solutions.
APP Menu
Menu of the software is shown in the manner of APP.
It can be cut down or enlarged accordingly if asked by the users.
Specification Application
1.Common or special welded seam of steel structure, utility boiler,
pressure vessel, pipeline, nuclear power infrastructures,
watercraft, oil tank, ethylene tube, etc.
2.Railway welded seams, locomotive wheel sets and axles.
3.Aluminum alloy FSW butts and bonding of composites used in
aerospace industry.
4.Blades and bolts used in power industry.
5.Cases when there’s not enough space for movement whilst
inspection; Cases when conventional UT is preferred.
Packing Details
HPA-500 1pc
PAUT Probe 1pc
PAUT Probe Wedge 2pcs
UT Normal Probe 2.5P20 1pc
UT Angle Probe 2.5P13×13 60°1pc
UT Probe Cable LEMO 00-BNC 2pcs
Li-ion battery 1pc
Charger 1pc
Power converter 1pc
HDMI Cable 1pc
Crossover Cable 1pc
Allen Wrench (S2.5) 1pc
Instrument Suitcase 1pc
USB Drive Disk (8G) 1pc
User Manual 1pc
Certificate 1pc
Optional accessories
TOFD Probe 5MHz 6mm/7.5MHz 3mm/
TOFD Wedge 60°w/anti-wear nail , 70°w/anti-wear nail
TOFD Wedge R100 curve surface R100/0°
TOFD Probe Cable LEMO 00-LEMO 00
Non-Parallel TOFD Scanner
Scanner for Phased Array
Encoder Cable Extension
Other Allen Wrench for TOFD
Other probes/wedge for Phased Array and TOFD
Calibration block
